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Roller Blind

A Wi-Fi motorized roller blind driven by a NEMA-17 stepper on the Valar VAL3000 board (ESP32-C3 + TMC2209). This repo holds both halves of the project — the ESPHome firmware and the 3D-printed hardware (motor bracket, PCB tray/shroud, and the D-shaft tube coupler).

Layout

firmware/    ESPHome firmware (fork of Valar Systems' Ropener)
hardware/    FreeCAD generators + exported STEP/3MF/FCStd for the printed parts

firmware/

ESPHome config for the VAL3000. Travel in tube revolutions, StallGuard sensorless homing, web UI + optional Home Assistant, sun/fixed daily schedule, and a position-aware standstill (sag-band IHOLD hold + coil-short passive brake outside the band) so it holds against gravity without a 24/7 holding load. Build target: firmware/VAL3000/rollerblind-VAL3000.yml. See firmware/README.md.

hardware/

Parametric FreeCAD generators (run headless with freecadcmd) plus their exported meshes. Each sub-folder's script writes its outputs next to itself.

Folder What it is
roller_blind_nema17_wall_bracket/ Wall bracket that holds the motor + a slide-in PCB tray for the VAL3000 and a clip-on louvered motor shroud. create_motor_bracket.py builds bracket, tray, shroud, assembly, and a one-plate print.
roller_blind_motor_insert/ D-shaft insert that couples the NEMA-17 to the blind tube (create_roller_blind_insert.py), with round- and D-bore variants + fit-test prints.
make_combined_plate.py Arranges the insert + bracket on one print plate (roller_blind_insert_and_bracket_plate.3mf).

Regenerate any part with, e.g.:

/Applications/FreeCAD.app/Contents/Resources/bin/freecadcmd \
  hardware/roller_blind_nema17_wall_bracket/create_motor_bracket.py

License

The firmware is a fork of Valar Systems' Ropener, which is licensed under the Open Community License (OCL v1) — non-commercial, share-alike — so it is distributed under the same terms (see LICENSE). The hardware CAD is original work by the author; the same OCL terms are applied to the repo as a whole. OCL permits non-commercial use, copy, modification, and repair, and requires distributed derivatives to stay under a compatible non-commercial share-alike license.

About

ESPHome firmware for a NEMA-17 direct-drive roller blind on the Valar VAL3000 (TMC2209). Fork of Ropener.

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