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RB-RP2354A Quadcopter Flight Controller

A complete, Betaflight-class flight stack built on the Raspberry Pi RP2354A.
Supports 65 mm coreless TinyWhoops and 2″–5″ BLDC racing quads from the same hardware.

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Table of Contents

  1. Overview
  2. Dual-Core Execution Model
  3. Attitude & Heading Reference System (AHRS)
  4. Dual PID Control Loop
  5. Switchable Motor Output — Coreless vs. BLDC
  6. DSP and FPU — Accelerating Complex Mathematics
  7. Hardware FIFO — Keeping the Control Loop Uninterrupted
  8. Programmable I/O (PIO) — Precision Motor Signalling
  9. Gyro Filter Pipeline
  10. Telemetry, Blackbox, and Safety Systems
  11. Performance Summary
  12. Quick-Start Guide
  13. Feature Comparison with Betaflight

1. Overview

The RB-RP2354A is an education-focused quadcopter flight controller built around the Raspberry Pi RP2354A microcontroller. It is designed to expose students and researchers to the full depth of a modern flight stack — from bare-metal hardware drivers through signal processing, sensor fusion, and closed-loop control — while remaining fully open-source and approachable in the Arduino 2.3.x ecosystem.

Feature Specification
Microcontroller RP2354A — Cortex-M33 dual-core, 150 MHz
IMU Bosch BMI088 — separate accel + gyro dice, SPI, up to 2 kHz DRDY
Barometer Bosch BMP580 — I²C, 50 Hz, 24-bit pressure + temperature
RC Receiver ExpressLRS via CRSF — UART, 420 kBaud, 16 channels
Brushed motors 4 × MOSFET PWM (GPIO 29 / 11 / 18 / 25, 32 kHz, 10-bit)
BLDC ESC output 4 × DShot600 PIO (GPIO 1 / 4 / 10 / 14)
Blackbox storage W25Q128 SPI flash, 16 MiB (optional — not populated on current board revision)
Battery sense 12-bit ADC — voltage divider on GPIO 27 (current sense not implemented)
Build environment Arduino IDE 2.3.8 + earlephilhower/arduino-pico ≥ 3.x

2. Dual-Core Execution Model

The RP2354A integrates two independent Cortex-M33 processors that share system memory but run completely separate instruction streams simultaneously. The firmware partitions work into a hard real-time domain on Core 0 and an I/O-intensive domain on Core 1, so that no peripheral activity — UART parsing, telemetry formatting, FFT computation — can ever delay the critical attitude loop.

┌─────────────────────────────────┐   ┌─────────────────────────────────┐
│         CORE 0  (150 MHz)       │   │         CORE 1  (150 MHz)       │
│   Hard real-time flight loop    │   │   I/O & analysis                │
├─────────────────────────────────┤   ├─────────────────────────────────┤
│ BMI088 DRDY ISR  @ 2 kHz        │   │ ELRS / CRSF parser  (async)     │
│  → RPM notch filter bank        │   │ CMSIS-DSP FFT  @ ~8 Hz          │
│  → Biquad LPF  (3 axes)         │   │  → update dynamic notch freq    │
│  → Madgwick AHRS                │   │                                 │
│ 1 kHz control loop:             │   │  Shared via lock-free           │
│  → Altitude estimation          │   │  volatile atomic copy           │
│  → Flight-mode logic            │   │                                 │
│  → Dual PID  (rate + angle)     │   │                                 │
│  → Quad-X motor mixer           │   │                                 │
│  → DShot600 PIO / brushed PWM   │   │                                 │
│  → Blackbox write  *(optional)* │   │                                 │
│  → USB telemetry @ 100 Hz       │   │                                 │
└─────────────────────────────────┘   └─────────────────────────────────┘
              ↑ shared SRAM  (atomic snapshot on read) ↑

2.1 Core 0 — Hard Real-Time Domain

Core 0 owns every time-critical operation. The BMI088 gyroscope asserts a Data-Ready (DRDY) interrupt at exactly 2 000 Hz; Core 0 services this ISR, runs the full gyro filter chain, and updates the Madgwick quaternion. A polled 1 kHz loop then reads the latest AHRS output, computes PID corrections, mixes them to motor commands, and writes those commands to either the brushed PWM peripherals or the PIO DShot state machines.

The entire control path — sensor to actuator — completes within ≈ 50 µs, leaving Core 0 with over 85 % idle time even with all optional features enabled.

2.2 Core 1 — I/O and Analysis Domain

Core 1 runs an infinite loop that continuously drains the CRSF UART receive FIFO, decoding ExpressLRS packets and updating the shared RC channel table. Optionally it feeds gyro samples into a 256-point CMSIS-DSP real-FFT, detects the dominant vibration frequency, and pushes an updated notch-filter centre frequency back to Core 0 via a volatile atomic variable.

Because Core 1 never touches motor outputs or PID state, any delay on Core 1 is entirely invisible to the control loop.

Key isolation benefit: Serial UART at 420 kBaud produces an interrupt every 24 µs at peak data rate. By confining CRSF parsing to Core 1, these interrupts are invisible to the 2 kHz gyro ISR on Core 0 — eliminating a major source of jitter that single-core flight controllers must manage with interrupt priority schemes.


3. Attitude & Heading Reference System (AHRS)

The flight controller implements Sebastian Madgwick's gradient-descent orientation filter (2010) to fuse BMI088 gyroscope and accelerometer data into a unit quaternion representing the full 3-D orientation of the airframe in real time.

3.1 Why a Quaternion Representation?

Euler angles (roll, pitch, yaw) suffer from gimbal lock when two rotation axes align. A unit quaternion q = [q₀, q₁, q₂, q₃] represents any orientation without singularities, requires only four floating-point values, and composes orientations with a single multiplication — far cheaper than chaining 3×3 rotation matrices.

3.2 Madgwick Filter Algorithm

At each sensor sample the filter:

  1. Propagates the quaternion forward using gyroscope angular rates via numerical integration of the quaternion kinematics equation.
  2. Corrects the result with a gradient-descent step that pulls the predicted gravity direction toward the measured accelerometer vector.

The two contributions are weighted by β (fusion gain), which trades off gyro-rate responsiveness against accelerometer noise correction.

At each IMU sample (2 000 Hz):

┌──────────────┐    ┌──────────────────────────────────────────────────┐
│  BMI088      │    │  Madgwick update step                            │
│  gyro (rad/s)├───►│  1. Rate integration:  q̇ = 0.5 · q ⊗ ωgyro       │
│  accel (g)   ├───►│  2. Gradient descent:                            │
└──────────────┘    │       f  = q ⊗ g_ref ⊗ q* − g_meas               │
                    │       ∇f = J^T · f                               │
                    │       q̇_err = β · ∇f / |∇f|                      │
                    │  3. Combine:   q̇_total = q̇ − q̇_err               │
                    │  4. Integrate: q += q̇_total / fs                 │
                    │  5. Normalise: q /= |q|                          │
                    │  6. Extract roll, pitch, yaw  (Euler output)     │
                    └──────────────────────────────────────────────────┘

3.3 DSP and FPU Acceleration

Each Madgwick update requires approximately 30 single-precision floating-point operations (multiplications, additions, a square root, normalisation). The Cortex-M33 FPU makes this feasible at 2 kHz:

Operation Cortex-M33 FPU
F32 multiply-accumulate 1 cycle (pipelined)
F32 add / subtract 1 cycle (pipelined)
VSQRT.F32 (hardware) 14 cycles
Complete Madgwick update ≈ 0.5 µs at 150 MHz
CPU load at 2 kHz < 0.1 %

Without the FPU, a software sqrt() on an M0+ core costs ≈ 400 cycles — a 28× penalty for just one operation.


4. Dual PID Control Loop

The firmware implements the two-loop (cascaded) PID structure used in all modern Betaflight-class controllers. The outer loop stabilises attitude (angle); the inner loop regulates angular rate. The two loops run at different speeds and use different sensor signals, giving the aircraft both stable self-levelling and fast disturbance rejection.

RC stick input (±1.0)
      │
      ▼
┌─────────────┐  ANGLE MODE:  targetAngle = stick × MaxAngle (45°)
│  Outer Loop │  error = targetAngle − currentAngle  (from Madgwick)
│  (Angle PID)│  output = Kp_outer × error  →  rate setpoint (°/s)
└──────┬──────┘
       │  ACRO MODE:  bypass outer loop — stick maps directly to rate SP
       ▼
┌─────────────┐  error = rateSetpoint − measuredRate  (BMI088 gyro)
│  Inner Loop │  PID = Kp·e  +  Ki·∫e dt  +  Kd·(de/dt)
│  (Rate PID) │  Applied independently to roll, pitch, yaw
└──────┬──────┘
       │
       ▼
┌─────────────┐  Quad-X mixer:
│ Motor Mixer │  M1 (FR) = T + roll + pitch − yaw
│             │  M2 (RR) = T − roll − pitch − yaw
│             │  M3 (RL) = T − roll + pitch + yaw
│             │  M4 (FL) = T + roll − pitch + yaw
└──────┬──────┘
       ▼
  Brushed PWM  or  DShot600 PIO  (compile-time selection)

4.1 Inner Loop — Angular Rate Control (1 kHz)

Sensor BMI088 gyroscope, filtered by biquad LPF + RPM notch bank
Input Desired angular rate in rad/s (from outer loop or stick directly in Acro)
Output Normalised motor correction, constrained 0–1 after mixing

The derivative term differentiates the measurement rather than the error to avoid "derivative kick" when the setpoint steps. Integral anti-windup clamping prevents motor saturation from causing integrator runaway during aggressive manoeuvres.

4.2 Outer Loop — Angle Stabilisation (Angle Mode)

The Madgwick filter outputs roll and pitch angles in degrees. The outer P-controller computes the angular error between the desired tilt (proportional to stick deflection, capped at ±45°) and the measured tilt, then scales it to a rate command fed into the inner loop.

This cascade means the inner loop always works in angular-rate space regardless of mode, making PID tuning consistent between Acro and Angle flight.

4.3 Altitude Hold — Barometric Sensor Fusion

A vertical-axis PID runs on estimated altitude (metres AGL) derived from a complementary filter that fuses BMP580 barometric altitude with Z-axis accelerometer integration:

  • Barometer → low-frequency absolute altitude (slow, accurate)
  • Accelerometer → high-frequency velocity updates (fast, drifts)

When altitude hold is engaged via CH7, this PID replaces the raw throttle command.

4.4 Ziegler-Nichols Auto-Tune

A relay-feedback auto-tuner is included for bench use. It drives a bang-bang relay oscillation around zero angular rate, measures the ultimate period Pᵤ and oscillation amplitude A, computes the ultimate gain Kᵤ = 4d / (π·A), then applies the Ziegler-Nichols PID rules:

Kp = 0.6 · Ku
Ki = 2 · Kp / Pu
Kd = Kp · Pu / 8

The result seeds starting gains for manual fine-tuning on the actual airframe.


5. Switchable Motor Output — Coreless vs. BLDC

The RB-RP2354A supports two fundamentally different quadcopter classes from the same hardware, with the motor driver selected at compile time via a single #define in config.h.

Property Coreless Brushed (MOTOR_TYPE_BRUSHED) BLDC DShot600 (MOTOR_TYPE_BLDC)
GPIO pins 29, 11, 18, 25 1, 4, 10, 14
Drive circuit Single N-MOSFET per motor External BLHeli / AM32 ESC
Protocol PWM 32 kHz, 10-bit DShot600 digital, 600 kbit/s
Throttle resolution 1 024 steps 2 000 steps (11-bit)
ESC calibration None required ESC range cal or DShot (auto)
RPM telemetry None Bidirectional DShot eRPM or BLHeli serial
Typical drone class 65 mm TinyWhoop / micro brushed 2″–5″ racing or freestyle

5.1 Brushed Motor Path — 32 kHz PWM

Coreless motors are driven by single logic-level N-MOSFETs directly from RP2354A GPIO pins. PWM frequency is set to 32 kHz — above human hearing and well above the BMI088 accelerometer passband — so switching noise is invisible to the IMU. analogWriteResolution(10) gives 1 024 throttle steps, which is more than sufficient for micro-quad control.

5.2 BLDC Motor Path — DShot600 via PIO

Brushless motors require external ESCs driven by a digital pulse protocol. DShot600 encodes each throttle command as a 16-bit frame (11-bit throttle value, 1 telemetry request bit, 4-bit CRC) transmitted at 600 kbit/s. The firmware implements DShot600 using the RP2354A PIO hardware (see Section 8), which delivers all four ESC frames simultaneously with sub-nanosecond jitter and zero CPU involvement during transmission.


6. DSP and FPU — Accelerating Complex Mathematics

The Cortex-M33 core inside the RP2354A includes an ARMv8-M floating-point unit (FPU) and optional DSP instruction-set extensions. Both are essential to running a full flight control stack at kilohertz rates on a microcontroller.

6.1 FPU — Single-Precision Floating-Point in Hardware

All sensor values and intermediate calculations are IEEE 754 single-precision floats. Key instruction latencies:

Operation Cortex-M33 FPU Software (M0+)
VMLA.F32 multiply-accumulate 1 cycle ~5 cycles
VADD.F32 / VSUB.F32 1 cycle ~5 cycles
VSQRT.F32 14 cycles ~400 cycles
VDIV.F32 14 cycles ~200 cycles

The Madgwick AHRS update, which performs roughly 60 FP operations, completes in under 1 µs at 150 MHz — effectively free in a 1 ms control loop.

6.2 DSP Extensions — SIMD Integer Operations

The M33 DSP extension adds SIMD instructions that operate on 32-bit registers as two 16-bit or four 8-bit lanes simultaneously. In this firmware the DSP extension accelerates three areas:

  • CRSF channel unpacking — 11-bit values packed across byte boundaries are extracted using UXTB16 / UBFX in a branchless tight loop.
  • Biquad filter chainsSMLAD / SMLALD instructions compute two multiply-accumulates per cycle for Q15 filter implementations via the CMSIS-DSP library path.
  • FFT butterfly stagesarm_rfft_fast_f32 uses ARMv8-M SIMD intrinsics for radix-4 butterfly permutations.

6.3 CMSIS-DSP Library Integration

The optional FFT vibration analyser (fft_cmsis.cpp) uses arm_rfft_fast_f32 from the ARM CMSIS-DSP library, which implements a split-radix real FFT optimised for Cortex-M33:

Implementation N=256 compute time CPU load at 8 Hz
Naive O(N²) DFT ≈ 34 000 µs ~27 % (unusable)
CMSIS-DSP arm_rfft_fast_f32 ≈ 240 µs < 0.2 %
Speedup 140×

This makes real-time vibration-frequency tracking feasible on Core 1 without impacting Core 0 at all.


7. Hardware FIFO — Keeping the Control Loop Uninterrupted

Every time-sensitive peripheral on the RP2354A — UART, SPI, PIO — includes a hardware FIFO between the peripheral logic and the CPU. FIFOs are what allow the flight loop to run without being interrupted by every single byte that arrives or departs.

7.1 UART FIFO — Absorbing CRSF Bursts

The ELRS receiver transmits a 26-byte CRSF packet every ~4 ms at 420 kBaud. At 420 000 baud each byte arrives every 23.8 µs. The RP2354A UART0 has a 32-byte RX FIFO, which means the entire CRSF frame can sit in hardware storage without generating a single interrupt.

ELRS Tx module
    │  26 bytes @ 420 kBaud  (≈ 619 µs per frame)
    ▼
┌──────────────────────────────────┐
│  UART0 RX Hardware FIFO (32 B)   │  ← fills automatically, no interrupt
└──────────────────┬───────────────┘
                   │  Core 1 polls opportunistically
                   ▼
  CRSF byte parser  →  16-channel update  →  volatile RC table
                                             (read by Core 0)

Core 1 drains the FIFO opportunistically between FFT updates — no tight ISR needed, no Core 0 involvement at all.

7.2 SPI FIFO — Non-Blocking Sensor Reads

A 6-byte BMI088 gyro burst read takes ≈ 6 µs at 10 MHz SPI. The RP2354A SPI TX and RX FIFOs are each 8 entries × 16 bits deep. The ISR pre-loads the entire 7-byte transaction into the TX FIFO, the SPI hardware clocks it out and fills the RX FIFO automatically, and the ISR only checks the RX FIFO at the very end — the CPU is free to execute other instructions during the transfer.

7.3 PIO TX FIFO — DShot Without CPU Involvement

Each PIO state machine has its own 4-entry TX FIFO. After the 1 kHz loop computes motor commands, it writes all four 32-bit DShot frames to the respective PIO FIFOs — four 32-bit store instructions costing ≈ 8 CPU cycles total. The PIO state machines drain their FIFOs independently, clocking out the DShot frames at exactly 600 kbit/s with no further CPU interaction.

If the CPU is momentarily delayed by an ISR, the FIFO absorbs the jitter — the motor signal remains bit-perfect.

Why FIFO depth matters for flight control: A 1 kHz control loop has exactly 1 000 µs between ticks. If any peripheral required polling every 24 µs (one CRSF byte at 420 kBaud), the main loop would be interrupted 42 times per millisecond — making deterministic timing impossible. Hardware FIFOs batch the work into coarse-grained chunks that fit naturally into loop cadences, which is why real-time embedded systems always exploit them when available.


8. Programmable I/O (PIO) — Precision Motor Signalling

The RP2354A contains two PIO blocks, each with four independent state machines. Each state machine is a tiny programmable processor with its own instruction memory, shift registers, and clock divider. PIO state machines run in parallel with both Cortex-M33 cores and have direct, cycle-accurate access to GPIO pins — making them ideal for generating timing-critical waveforms that cannot tolerate software interrupt jitter.

8.1 DShot600 on PIO — Architecture

DShot600 requires each bit period to be exactly 1 667 ns (= 1/600 kHz), with logic-1 pulses high for 1 250 ns and logic-0 pulses high for 625 ns. These tolerances are ±5 %, equivalent to ±83 ns.

A software bit-bang loop on a preemptive scheduler can easily exceed this tolerance. The PIO state machine solves this by running a dedicated program that produces each bit with cycle-accurate timing, completely independent of whatever the Cortex-M33 cores are doing.

1 kHz control loop (Core 0):

Compute m1, m2, m3, m4  →  encode DShot frames  →  push to PIO FIFOs
(4 × store instructions, ~8 CPU cycles — Core 0 is now FREE)

PIO0, SM0 (ESC1 / GPIO 1):     PIO0, SM1 (ESC2 / GPIO 4):
┌──────────────────────────┐   ┌──────────────────────────┐
│  pull frame from FIFO    │   │  pull frame from FIFO    │
│  for each of 16 bits:    │   │  (identical program,     │
│   drive GPIO HIGH        │   │   separate clock domain) │
│   delay T1H or T0H       │   │                          │
│   drive GPIO LOW         │   │                          │
│   delay T1L or T0L       │   │                          │
│  inter-frame gap ≥ 2 µs  │   │                          │
└──────────────────────────┘   └──────────────────────────┘

PIO0, SM2 (ESC3 / GPIO 10) and SM3 (ESC4 / GPIO 14): identical.
All four fire simultaneously — start within one PIO clock cycle of each other.

8.2 Timing Accuracy

The PIO clock divider is set so that each PIO tick = 104.2 ns (150 MHz ÷ 15.625). The DShot bit period uses 16 PIO ticks = 1 667 ns, exactly matching the DShot600 specification. All four state machines share the same PIO program loaded once into PIO0 instruction memory, so they run in perfect lockstep — all four ESC signals start within < 7 ns of each other.

8.3 Impact on Dual-Core CPU Loading

Motor output method CPU time per 1 kHz update Notes
Software bit-bang ≈ 106.8 µs Interrupts disabled for 4 motors × 26.7 µs
PIO state machines ≈ 0.027 µs 4 × FIFO store instruction
Reduction factor ≈ 3 960× CPU freed for filters, logging, telemetry

Without PIO, a bit-bang DShot600 driver must disable interrupts for the entire frame duration to prevent jitter — consuming over 10 % of Core 0 just for motor output. With PIO this drops to effectively zero, freeing that headroom for additional biquad filter stages, optional blackbox writes, and MSP telemetry.


9. Gyro Filter Pipeline

Raw gyroscope data contains two main noise sources: broadband electronic noise from the sensor, and discrete vibration peaks generated by motor and propeller resonance. The filter chain removes both while preserving the bandwidth needed for responsive attitude control.

BMI088 gyro (2 kHz raw)
       │
       ▼
┌─────────────────────────────┐
│  Bias subtraction           │  ← calibrated at boot (2-second still period)
└─────────────┬───────────────┘
              │
              ▼   (if USE_RPM_FILTER)
┌─────────────────────────────┐
│  RPM notch bank             │  8 notches: 4 motors × (fundamental + 2nd harmonic)
│  BLHeli / bidir eRPM input  │  centre frequencies updated every ~4 ms
└─────────────┬───────────────┘
              │
              ▼   (if USE_FFT_ANALYSIS)
┌─────────────────────────────┐
│  Dynamic notch  (1 notch)   │  centre frequency from Core 1 CMSIS-DSP FFT
│  tracks peak vibration freq │  updated every ~50 ms
└─────────────┬───────────────┘
              │
              ▼
┌─────────────────────────────┐
│  Biquad LPF  (per axis)     │  Butterworth 2nd-order, f_c = 150 Hz
│  Direct Form II transposed  │  at 2 kHz sample rate  (numerically stable)
└─────────────┬───────────────┘
              │
              ▼
  Madgwick AHRS  +  PID inner loop

Each biquad filter is implemented in Direct Form II transposed — the numerically stable form that minimises coefficient-sensitivity error with single-precision floats, important at the low cutoff-to-sample-rate ratio used here (150/2000 = 0.075).


10. Telemetry, Blackbox, and Safety Systems

10.1 USB Telemetry and MSP Protocol

The firmware transmits a 22-field CSV packet at 100 Hz over USB serial:

roll×10, pitch×10, yaw×10,
m1, m2, m3, m4,       (0–1000)
kP, kI, kD,
alt_cm, armed, mode,
volt_mV, curr_cA, bat_pct,
r1rpm, r2rpm, r3rpm, r4rpm,
loop_us, fs_level

The same serial port also responds to MSP v1 (MultiWii Serial Protocol) frames, enabling the official Betaflight Configurator to connect and display live attitude, motor test, and PID editing. The $M preamble identifies MSP frames automatically, so both protocols coexist without configuration.

A Processing 4 GUI (gui/mini_bf_config.pde) provides a four-tab interface:

Tab Contents
Flight 3-D orientation cube, motor output bars + ESC RPM, battery panel, FFT spectrum
PID Tuning Roll/Pitch and Yaw sliders with live FC feedback; tuning tips
RC Calibration Per-channel expo and deadband adjustment; START/END sweep buttons
Self-Test Live hardware verification with pass/fail badges

10.2 Blackbox Flight Data Recorder (optional — requires external W25Q128)

Hardware note: The W25Q128 SPI flash is not populated on the current RB-RP2354A board revision. The blackbox subsystem is fully implemented in firmware and can be enabled by soldering a W25Q128JV to the SPI pads (CS = GPIO 28) and adding #define USE_BLACKBOX to config.h. All description below applies when the flash is present.

When fitted, compact 32-byte binary frames are written to the W25Q128 SPI flash at 1 kHz during armed flight. Each frame captures:

uint32_t timestamp_us;
int16_t  roll_x10, pitch_x10, yaw_x10;    // degrees × 10
int16_t  gx_x100, gy_x100, gz_x100;       // rad/s × 100
uint16_t m1, m2, m3, m4;                  // motor output 0–1000
uint16_t altitude_cm;
uint16_t voltage_mV;
uint8_t  armed_mode;
uint8_t  flags;
uint16_t loop_time_us;
// total: 32 bytes

Page-write buffering (8 frames accumulated before a 256-byte flash page program) keeps write latency below 700 µs. At 1 kHz the W25Q128 holds ≈ 524 seconds of flight data per session. A Python decoder script (blackbox/decode.py) converts raw dumps to CSV for analysis in Excel or pandas.

# Dump flash over USB
python3 blackbox/dump_flash.py /dev/ttyACM0 flash.bin

# Decode all sessions to CSV
python3 blackbox/decode.py flash.bin

10.3 Four-Level Failsafe

The firmware monitors CRSF link age and battery voltage continuously:

Level Trigger Response
NONE All nominal Normal flight
WARN Link lost > 100 ms or battery low Alert only
LAND Link lost > 500 ms or battery critical Throttle ramp to zero over 8 s
KILL Link lost > 2 s or landing complete Immediate motor stop + DISARM

10.4 Hardware Self-Test at Boot

Before the flight loop starts, a hardware self-test verifies:

  1. BMI088 accelerometer chip ID over SPI (expect 0x1E)
  2. BMI088 gyroscope chip ID over SPI (expect 0x0F)
  3. BMP580 barometer chip ID over I²C (expect 0x50)
  4. W25Q128 flash JEDEC ID over SPI (expect 0xEF4018) — skipped if USE_BLACKBOX is not defined
  5. Battery voltage within safe range (3.0 V – 25.2 V)
  6. CRSF link received within 2 s
  7. Gyro RMS < 0.05 rad/s (board stationary)
  8. Accelerometer magnitude 0.90 – 1.10 g (board level)

Results are printed to Serial and parsed by the GUI Self-Test tab.


11. Performance Summary

Subsystem Rate Core CPU Cost
BMI088 gyro DRDY ISR 2 000 Hz Core 0 < 15 µs
Gyro filters (bias + RPM notch + LPF) 2 000 Hz Core 0 < 26 µs
Madgwick AHRS (FPU hardware) 1 000 Hz Core 0 < 1 µs
Dual PID — 3 axes, inner + outer loop 1 000 Hz Core 0 < 12 µs
Altitude fusion + hold 1 000 Hz Core 0 < 8 µs
DShot600 PIO (4 motors simultaneous) 1 000 Hz Core 0 < 0.1 µs
Blackbox page write (optional) ~125 Hz Core 0 < 700 µs
USB telemetry (22-field CSV) 100 Hz Core 0 < 15 µs
CRSF parser — 16 channels async Core 1 < 5 %
CMSIS-DSP FFT — N = 256 ~8 Hz Core 1 < 0.2 %
Total — Core 0 < 15 %
Total — Core 1 < 5 %

12. Quick-Start Guide

12.1 Build Environment

  1. Install Arduino IDE 2.3.8
  2. Add board package URL:
    https://github.com/earlephilhower/arduino-pico/releases/download/global/package_rp2040_index.json
    
  3. Boards Manager → search Raspberry Pi Pico/RP2040 → install latest ≥ 3.x
  4. Board: Raspberry Pi Pico 2 · CPU speed: 150 MHz
  5. Open RP2354A_FC.ino

12.2 Motor Type Selection

Edit config.h and uncomment exactly one line:

#define MOTOR_TYPE_BRUSHED   // coreless motors via N-MOSFET
//#define MOTOR_TYPE_BLDC    // BLDC motors via DShot600 ESC

12.3 Optional Features

// --- Optional hardware modules ---
#define USE_BLACKBOX        // W25Q128 flight logging — requires flash fitted to GPIO 28 CS pad
#define USE_BATTERY_MON     // ADC voltage sense (GPIO 27)
#define USE_RPM_FILTER      // per-motor vibration notch (needs ESC telemetry)
#define USE_FFT_ANALYSIS    // CMSIS-DSP vibration spectrum on Core 1
// In motors/dshot_pio.h:
#define DSHOT_BIDIR         // bidirectional eRPM from ESC

// --- PID performance features (all in config.h preset blocks) ---
// These are already defined in the preset blocks; adjust values as needed:
//   PID_ROLL_KFF    — Feedforward gain (0 = disabled, ~0.024 brushed, ~0.040 BLDC)
//   ITERM_RELAX_CUTOFF — Suppress integrator during fast stick inputs (rad/s)
//   TPA_BREAKPOINT  — Throttle level above which Kp/Kd are reduced (0–1)
//   TPA_RATE        — Maximum Kp/Kd reduction fraction at full throttle
//   AIRMODE_ENABLED — 1 = keep control authority at zero throttle (Acro only)

12.4 First Boot Sequence

  1. Flash firmware. Open Serial Monitor at 115 200 baud.
  2. Place board flat and still — 2-second IMU gyro calibration runs automatically.
  3. Self-test prints PASS / FAIL for all eight hardware checks.
  4. Open Processing 4 GUI (gui/mini_bf_config.pde) for live attitude cube and PID tuning.
  5. For Betaflight Configurator: connect on the same COM/tty port — MSP v1 is active alongside CSV telemetry.

12.5 USB Command Reference

Command Effect
ARM / DISARM Arm or disarm motors
MODE_ACRO / MODE_ANGLE Switch flight mode
CALIB Start 2-second IMU calibration (disarmed only)
SET_KP:<val> / SET_KI:<val> / SET_KD:<val> Set roll + pitch PID gains
SET_YAW_KP/KI/KD:<val> Set yaw gains independently
RC_CAL_START / RC_CAL_END RC sweep calibration
SET_EXPO:<ch>:<val> Set stick expo curve (0.0–1.0) per channel
SET_DEADBAND:<ch>:<val> Set stick deadband (0.0–0.20) per channel
ESC_CAL_START ESC PWM range calibration (remove props first)
MOTOR_TEST:<m>:<pct> Spin motor 0–3 at pct % (max 15 %)
MOTOR_TEST_STOP Stop motor test
SELF_TEST Run hardware self-test, stream structured results
DUMP_BB Stream W25Q128 flash over serial — (requires flash fitted)
ERASE_BB Chip-erase W25Q128, disarmed only — (requires flash fitted)

Feature Comparison with Betaflight

Target Hardware — A Fundamental Difference

Before comparing features, one important architectural difference must be stated clearly.

Betaflight 4.x runs exclusively on single-core STM32 MCUs:

Betaflight MCU Core Max clock
STM32F405 / F411 Cortex-M4 168 MHz
STM32F7xx Cortex-M7 216 MHz
STM32H743 / H750 Cortex-M7 480 MHz

Betaflight manages all tasks on one core using interrupt priority and a lightweight task scheduler. The gyro ISR preempts everything else, but the UART, blackbox, OSD, and MSP all share the same CPU and compete for time.

The RP2354A is a true dual-core Cortex-M33. Core 0 owns the flight loop exclusively; Core 1 runs all I/O. This is not a software arrangement — it is a hardware isolation boundary. A 420 kBaud UART interrupt on Core 1 is literally invisible to the gyro ISR on Core 0, with no priority negotiation required.


Feature Checklist

Multi-Rotor Control

Feature Betaflight 4.x This Firmware Notes
Rate (Acro) mode
Angle (self-level) mode
Cascaded dual-loop PID Outer angle P → inner rate PID
Feedforward ✅ Full (boost, smoothing, jitter filter) Implemented PID_ROLL_KFF in config.h
I-term Relax Implemented ITERM_RELAX_CUTOFF in config.h
Airmode Implemented AIRMODE_ENABLED in config.h
TPA (Throttle PID Attenuation) Implemented TPA_BREAKPOINT, TPA_RATE
Anti-Gravity (Ki boost on throttle punch)
Motor output desaturation
Thrust linearisation
D-term setpoint weight ❌ D on measurement only

Gyro Processing

Feature Betaflight 4.x This Firmware Notes
2 kHz gyro DRDY ISR
Biquad LPF (Direct Form II) 150 Hz cutoff
RPM notch filter bank ✅ Production-tested ✅ Architecture complete Needs PIO timing calibration
Dynamic notch (single peak) ✅ Multi-peak ✅ Single peak Via CMSIS-DSP FFT on Core 1
Gyro bias calibration ✅ 2-second boot calibration

AHRS

Feature Betaflight 4.x This Firmware Notes
Madgwick filter Corrected gradient descent
Mahony filter Madgwick only
Quaternion representation No gimbal lock
FPU-accelerated ✅ Cortex-M4/M7 FPU ✅ Cortex-M33 FPU Single-precision hardware

Motor Output

Feature Betaflight 4.x This Firmware Notes
Brushed PWM ✅ 32 kHz, 10-bit
DShot600 ✅ DMA-based PIO state machine All 4 ESCs simultaneous, < 7 ns jitter
DShot300 / 1200 ❌ DShot600 only
Bidirectional DShot eRPM ✅ Architecture complete GCR decode implemented
Motor test ✅ Up to 15 % throttle bench test
ESC range calibration ✅ High-low sequence
Crash recovery / flip over

Receiver

Feature Betaflight 4.x This Firmware Notes
CRSF / ExpressLRS 16-channel ✅ Full DVB-S2 CRC8 parser
SBUS / IBUS ❌ CRSF only
RC channel calibration ✅ Min/mid/max sweep
Expo + deadband ✅ Per-channel, configurable
Failsafe (4 levels) ✅ NONE/WARN/LAND/KILL

Altitude and Position

Feature Betaflight 4.x This Firmware Notes
Barometric altitude hold ✅ Baro + accel fusion
GPS Rescue (return to home) Requires GPS module
Optical flow hold ❌ (Cleanflight legacy)

Communication and Telemetry

Feature Betaflight 4.x This Firmware Notes
MSP v1 protocol ✅ Full ✅ Key subset Betaflight Configurator compatible
CSV telemetry ✅ 22-field @ 100 Hz Custom Processing 4 GUI
CRSF telemetry (uplink)
SPORT / LTM
OSD (on-screen display) ✅ MSP DisplayPort Needs video TX UART
VTX control (SmartAudio)

Blackbox and Data

Feature Betaflight 4.x This Firmware Notes
Flight data logging .bfl binary ✅ Custom 32-byte binary
Log rate Up to 4 kHz 1 kHz
Blackbox Explorer compatible Needs decode.py → CSV
Python decode to CSV blackbox/decode.py
USB flash dump tool blackbox/dump_flash.py
Session indexing ✅ Up to 16 sessions

Safety and Diagnostics

Feature Betaflight 4.x This Firmware Notes
Hardware self-test at boot Partial ✅ 8-point: chip IDs, gyro noise, accel magnitude, battery, CRSF
Battery voltage monitor ✅ ADC, 4-level warning
Current sense ❌ Not implemented ADC pad reserved
ARM / DISARM (stick + switch) ✅ Both methods
Active gains printed on ARM ✅ Kp/Ki/Kd/Kff/TPA/Airmode to Serial

Configuration and Tuning

Feature Betaflight 4.x This Firmware Notes
Full CLI (100s of parameters) ❌ ~23 USB commands Most params require recompile
Betaflight Configurator UI ✅ Partial via MSP
Custom Processing 4 GUI ✅ 4-tab GUI PID sliders, RC cal, self-test
Live PID tuning over serial ✅ SET_KP/KI/KD/KFF
Z-N relay auto-tune On test stand
Betaflight ACTUAL/QUICK Rates ❌ Linear + single expo
Dynamic idle

Multi-Core Architecture

Feature Betaflight 4.x This Firmware Notes
Concurrency model Single-core + interrupt priority True dual-core hardware isolation ← Architecture advantage
I/O interference on flight loop Managed by priority Physically impossible UART/FFT on Core 1
CMSIS-DSP FFT on separate core N/A ✅ Core 1, ~8 Hz 140× faster than naive DFT

Summary

Capability Status
Stable hover / photography / Angle mode ✅ Fully capable
Altitude hold ✅ Fully capable
Freestyle Acro with full stick authority ✅ Feedforward + I-term Relax + Airmode now implemented
High-throttle BLDC stability ✅ TPA now implemented
Competitive FPV racing ⚠️ Anti-gravity, thrust linearisation, dynamic idle not yet implemented
Betaflight ecosystem (OSD, VTX, GPS) ⚠️ Partial via MSP
Hardware I/O isolation from flight loop Architectural advantage over Betaflight
Education / research platform ✅ Excellent — complete, documented, open-source

The three remaining high-impact features for competitive racing are: Anti-Gravity (Ki boost on throttle punch), Motor Output Desaturation (preserve yaw authority at full throttle), and Thrust Linearisation (correct non-linear motor thrust curve). Each is a well-defined addition to pid_controller.cpp and RP2354A_FC.ino.


Hardware Pinout

Signal GPIO Notes
SPI MOSI 19 BMI088 shared bus; also W25Q128 if flash fitted
SPI MISO 20
SPI SCK 22
Accel CS 21 BMI088 accelerometer
Gyro CS 23 BMI088 gyroscope
Gyro DRDY 24 Rising-edge interrupt, 2 kHz
I²C SDA 16 BMP580 barometer
I²C SCL 17
Brushed M1 29 MOSFET PWM
Brushed M2 11
Brushed M3 18
Brushed M4 25
BLDC ESC1 1 DShot600 PIO
BLDC ESC2 4
BLDC ESC3 10
BLDC ESC4 14
ELRS TX 12 UART0, 420 000 baud CRSF
ELRS RX 13
Battery Vsense 27 ADC1, voltage divider 100 kΩ / 10 kΩ
Flash CS 28 W25Q128 blackbox CS — (pad reserved; flash not fitted on current revision)

ELRS Channel Map

CH Function Range
1 Roll ±1.0 (after calibration + expo)
2 Pitch ±1.0
3 Throttle 0.0 – 1.0
4 Yaw ±1.0
5 Arm switch > 1700 µs = ARM, < 1300 µs = DISARM
6 Mode switch > 1500 µs = ANGLE, ≤ 1500 µs = ACRO
7 Altitude hold > 1500 µs = ON

Betaflight Feature Comparison

Hardware note first: Betaflight 4.x targets single-core STM32 MCUs (F405/F411/F7/H7). It achieves high performance through interrupt-priority scheduling and a lightweight task scheduler — all work competes on one core. The RP2354A's dual-core architecture is a fundamental hardware advantage, not a feature parity point: Core 1 I/O interrupts are physically invisible to Core 0's gyro ISR, eliminating an entire class of jitter that Betaflight must manage in software.

Architecture & Hardware

Feature Betaflight 4.x This Firmware Notes
Multi-tasking model Single-core interrupt-priority scheduler True dual-core isolation RP2354A architectural advantage
I/O interference with flight loop Managed via priority levels Core 1 fully isolated UART IRQs invisible to Core 0
2 kHz gyro ISR ✅ DRDY-driven ✅ DRDY-driven Identical
1 kHz PID loop Identical
DShot ESC protocol ✅ DShot300/600/1200 via timer DMA ✅ DShot600 via PIO state machine Different HW path, same result
FPU hardware ✅ Cortex-M4/M7 FPU ✅ Cortex-M33 FPU Identical throughput
DSP SIMD instructions ✅ ARMv8-M DSP Identical

AHRS & Filtering

Feature Betaflight 4.x This Firmware Notes
AHRS algorithm ✅ Madgwick / Mahony ✅ Madgwick Identical algorithm
Gyro biquad LPF ✅ Multiple stages, configurable ✅ 3-axis, Direct Form II transposed Identical method
RPM notch filter bank ✅ Production-verified, bidir DShot ✅ Architecture complete PIO timing needs bench calibration
Dynamic notch filter ✅ Multi-peak tracking ✅ Single-peak (CMSIS-DSP FFT) BF tracks more peaks simultaneously
CMSIS-DSP FFT ✅ (internal) arm_rfft_fast_f32 Identical library
Gyro bias calibration ✅ 2-second stationary cal Identical

PID & Control

Feature Betaflight 4.x This Firmware Notes
Cascaded angle/rate PID Identical architecture
Feedforward (stick derivative) ✅ Full (smoothing, boost, jitter reduction) Implemented (Kff per axis) BF adds smoothing filter on FF
I-term Relax Implemented (ITERM_RELAX_CUTOFF) Identical principle
TPA (Throttle PID Attenuation) Implemented (TPA_BREAKPOINT, TPA_RATE) Identical principle
Airmode Implemented (AIRMODE_ENABLED) Identical desaturation method
Anti-Gravity (throttle-spike Ki boost) ❌ Not implemented Boosts Ki on rapid throttle change
Motor output desaturation (yaw) ❌ Not implemented Reduces roll/pitch to preserve yaw authority at full throttle
Thrust linearisation ❌ Not implemented Corrects non-linear motor thrust curve
D-term setpoint weight ✅ Blends error-D and measurement-D Measurement-D only BF allows tunable blend
Rates system ✅ ACTUAL / QUICK / BF Rates Basic linear + single expo BF offers richer curve shaping
Dynamic idle speed ❌ Not implemented Raises minimum RPM based on gyro activity
Auto-tune (ZN relay feedback) ❌ Not in BF (separate Blackbox analysis) ✅ Built-in relay-feedback Different approach

Receiver & Flight Modes

Feature Betaflight 4.x This Firmware Notes
CRSF / ExpressLRS ✅ Full 16-channel ✅ Full 16-channel Identical
SBUS / PPM / DSM ❌ CRSF only
RC calibration (min/mid/max) ✅ Per-channel sweep Identical
Expo and deadband ✅ Per-channel Identical
Acro mode Identical
Angle (self-level) mode Identical
Horizon mode (blend of Acro/Angle) ❌ Not implemented
Altitude hold ✅ (Barometer) ✅ (Baro + accel fusion)
4-level failsafe ✅ NONE/WARN/LAND/KILL Identical
Crash detection & flip-over ❌ Not implemented

Safety & Configuration

Feature Betaflight 4.x This Firmware Notes
Boot hardware self-test Partial ✅ 8-point verified Firmware is more thorough
IMU gyro calibration ✅ 2-second bias cal Identical
ESC calibration (PWM range) ✅ State-machine sequence Identical
Motor test (bench) ✅ Per-motor with auto-timeout Identical
Battery voltage monitoring ✅ 12-bit ADC + LPF Identical
Battery current monitoring ❌ ADC pin reserved, not implemented
MSP v1 protocol ✅ Full ✅ Key command subset Betaflight Configurator connects
CLI parameter system ✅ Hundreds of parameters ❌ ~23 USB commands Recompile to change most params
USB command interface ✅ 23 commands over serial Different design — simpler

Telemetry & Logging

Feature Betaflight 4.x This Firmware Notes
Blackbox flight logging .bfl binary format ✅ Custom 32-byte binary decode.py converts to CSV
Blackbox storage SD card / SPI flash SPI flash (W25Q128, optional) Same concept, BF flash not populated on current rev
Real-time telemetry ✅ SPORT / CRSF / LTM ✅ MSP v1 + 22-field CSV Different protocols
Processing GUI ❌ (uses Configurator) ✅ 4-tab Processing 4 app
OSD (On-Screen Display) ✅ MSP DisplayPort ❌ Not implemented Needs UART to VTX
VTX control (SmartAudio/Tramp) ❌ Not implemented

Platform & Ecosystem

Feature Betaflight 4.x This Firmware Notes
Target MCU STM32F4/F7/H7 (single-core) RP2354A (dual-core Cortex-M33) Different platform
Dual-core utilisation ❌ Single core only ✅ Core 0: flight, Core 1: I/O Hardware advantage
Open-source ✅ GPL-3.0 ✅ MIT Both fully open
Build system Make / CMake Arduino IDE 2.3.x More accessible
Frame mixer support ✅ Quad/Tri/Hex/X8/custom Quad-X only Single hardcoded mixer
GPS Rescue ❌ Not implemented Needs GPS module
Non-Quad mixers

Summary Checklist

ARCHITECTURE
  [✅] Dual-core task isolation  (hardware advantage over Betaflight's single-core)
  [✅] 2 kHz gyro DRDY ISR
  [✅] 1 kHz PID control loop
  [✅] DShot600 via PIO  (zero CPU, cycle-accurate)

AHRS & FILTERING
  [✅] Madgwick AHRS
  [✅] Gyro biquad LPF  (Direct Form II transposed)
  [✅] RPM notch filter bank  (architecture complete; needs PIO calibration)
  [✅] Dynamic notch filter  (CMSIS-DSP FFT, single-peak)
  [✅] Gyro calibration

PID & CONTROL
  [✅] Cascaded angle / rate PID
  [✅] Feedforward (Kff per axis)              ← added in v5
  [✅] I-term Relax                            ← added in v5
  [✅] TPA — Throttle PID Attenuation          ← added in v5
  [✅] Airmode — zero-throttle desaturation    ← added in v5
  [✅] Auto-tune (Ziegler-Nichols relay)
  [✅] Anti-windup integral clamp
  [❌] Anti-Gravity
  [❌] Motor output desaturation (yaw priority)
  [❌] Thrust linearisation
  [❌] Dynamic idle

RECEIVER & MODES
  [✅] CRSF / ExpressLRS — full 16-channel decode
  [✅] RC calibration (min/mid/max sweep)
  [✅] Per-channel expo and deadband
  [✅] Acro mode
  [✅] Angle (self-level) mode
  [✅] Altitude hold (baro + accel fusion)
  [✅] 4-level failsafe (NONE / WARN / LAND / KILL)
  [❌] Horizon mode
  [❌] Crash detection / flip-over-after-crash
  [❌] SBUS / PPM / DSM receivers

SAFETY & CONFIG
  [✅] 8-point boot self-test
  [✅] ESC calibration
  [✅] Motor test with auto-timeout
  [✅] Battery voltage monitoring
  [✅] MSP v1 (Betaflight Configurator compatible)
  [✅] 23-command USB serial interface
  [❌] Battery current monitoring
  [❌] Full CLI parameter system
  [❌] GPS Rescue

TELEMETRY & LOGGING
  [✅] Blackbox flight logger (SPI flash, optional)
  [✅] Real-time CSV telemetry @ 100 Hz
  [✅] MSP v1 telemetry
  [✅] Processing 4 GUI — 4 tabs
  [❌] OSD
  [❌] VTX control (SmartAudio / Tramp)

Capability Assessment by Use Case

Use Case This Firmware Betaflight
Education / research platform ✅ Excellent Over-complex for this purpose
Photography / stable hover ✅ Fully capable
Altitude hold / beginner flying ✅ Fully capable
Freestyle — moderate (with Airmode) ✅ Capable
Competitive FPV racing ⚠️ Missing Anti-Gravity, dynamic idle, thrust linearisation
I/O isolation from flight loop ✅ Hardware guarantee (dual-core) ⚠️ Software priority management

License

MIT — free for educational and personal use.

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